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 mix designs?
HALFIRISHMAN  03-16-2008 19:55:14

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I would like to know a standard good mix design for countertops(cement rock sand ratio) Im no expert but enjoy concrete as a hobby and i cant seem to get the "right" batch. Any advice would be very helpful.




thanks 1/2 irish

   
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j parris   03-16-2008 20:21:49

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Good luck my friend, I think you will find most ctop makers guard the recipe with their life. Might I suggest you start with a good bag mix like Encounter or Buddy Rhodes. There are also many commericial bag mixes that work as well.



Sincerely

J Parris

   
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HALFIRISHMAN  03-16-2008 20:39:27

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ha ha . I kinda figured that would be the respons id get. Well i live in a small town in idaho your secrets safe with me. what bag mix would you recommend?

   
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HALFIRISHMAN  03-16-2008 20:40:40

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sorry about that if i would have paid attention you already recommended some. thanx



   
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desertdog   03-17-2008 08:03:22


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94 lbs cement



230 lbs concrete sand



140 lbs 3/8" rock



30 to 35 lbs water



water reducer



There are some other things but this mix alone can be used as a starting point ,it will yield 6000 psi +



Give me a call if you like to discuss details.



480-299-0704

Jim R

   
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cdeberry   03-17-2008 12:58:40

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Anyone used a precision grout mix? I think the professional's on this board would probably shrug it off.. but they claim 8000-14000 PSI.



   
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missouriboy   03-17-2008 13:04:24

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I know you guys like strong and sturdy mixes, but damn.......are you guys driving a truck on the piece? 14,000 psi. What the?

   
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Bill   03-17-2008 15:49:19

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Blair, I could never figure that out either. Whats the big deal about the compressive strength of a concrete countertop? So long as at can support your Thanksgiving turkey or maybe a wild romantic night....



I think the tensile strength and proper sealer would be much more important. Does that make sense to anyone else?

   
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MarkC  03-17-2008 16:51:28

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To me it boils down to cost verses gain.



I can mix my own 10,000 PSI concrete for about $1.00 sq ft. (1.5” thick). When the average piece is going for $85 sq. ft., the question is why not use 10,000 PSI concrete?



Faster turnaround time (strip and polish the next day), less chance of breaking during handling, no curling.



Mark C



www.concretecountertopplant.com



   
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HALFIRISHMAN  03-17-2008 17:32:35

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Thanxs desert dog. I will give that a try and if i have any questions ill call .















1/2 irish

   
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Ryan007   03-18-2008 18:56:06

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desertdog, What do you think about 3/8" granite and mason sand from the stone yard? Is mason sand out of the question? Should I only use kiln dried sand? Is it necessary to wash the 3/8" granite and let dry before use? What do you use as slurry, Portland mixed w/color?



Any help would be great, Thanks!

   
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Caloute  03-19-2008 16:27:23

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QUOTE desertdog, 2008-03-17 08:03:22
94 lbs cement





230 lbs concrete sand





140 lbs 3/8" rock





30 to 35 lbs water





water reducer





There are some other things but this mix alone can be used as a starting point ,it will yield 6000 psi +





Give me a call if you like to discuss details.





480-299-0704


Jim R




Would that translate to:



9 part cement

23 part sand

14 part agg

3 part water



I am looking for ratio, like to build a small top to beging with, may be like 120cm x 60cm x 4 or 5cm, just that the measurement above seems quite a bit.



Thanks for your help

Cal

   
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hardtop  03-20-2008 09:45:18

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QUOTE Caloute, 2008-03-19 16:27:23




I am looking for ratio, like to build a small top to beging with, may be like 120cm x 60cm x 4 or 5cm, just that the measurement above seems quite a bit.



Thanks for your help

Cal




That's about;



27 lbs portland

66 lbs 3/8" pea gravel

40 lbs sand

and a gallon of water



per cuft



Your top would need a little over 1.5 cubes so mix up 2.

Start with 1 gal water per cuft but you will likely need to add more unless you use a water reducer or super plasticizer... which you should anyways.

   
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Caloute  03-25-2008 22:58:48

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Hey thanks for that.



So that is:



12kg of cement

30kg of gravel

18kg sand

3.80 litres



Seems like a lot, but then again, you are the expert...

Cal

   
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Caloute  03-25-2008 23:04:20

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So that would be very rougly:

1 part cement

3 part gravel

2 part sand

1/3 part water



Cal

   
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solid-art   03-26-2008 19:43:41

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QUOTE Caloute, 2008-03-25 23:04:20
So that would be very rougly:


1 part cement


3 part gravel


2 part sand


1/3 part water





Cal




May I suggest switching gravel and sand to:

3 part sand

2 part gravel



Paul

   
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consci  04-02-2008 20:33:44

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here is an easy mix that is good for a trowel finished cast in place. You'll need a home depot around. 2-80lb. bags of sacrete 5000 1-50lb bag sakcrete fast set 1-94lb bag of holcim cement or equivelant. mix really dry in a cement mixer. this will cover roughly 10-12 sqft @ 1.5" thick

   
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